Internal Documentation:
a) Quality Assurance Procedure: All inputs are weighed and mixed as per standard proportions which are noted in the production book. All key parameters of m/c are noted and are set for optimum production.
b) Shift Production Report: It is compiled on hourly basis for every shift of production. The no. of pairs produced size wise are noted along with rejects.
c) Weight Control Chart: It is maintained shift wise. Hourly weights are taken and maintained as per standard.
d) Production Sample: A production sample is kept on the m/c for reference.
e) Production Guide: Provided by customers.
INCOMING GOODS PROCEDURE:
Specifications: All raw materials received in the factory are checked according to standards, size, weight and other specifications mentioned inthe Bills / Purchase Orders.
a) Quality: Quality control executives check the material according to quality policy of the Company.
MANAGEMENT PROCESS CONTROL:
a) Work Instruction: Production book is maintained in which various details of production on daily basis are given for shop floor.
b) Sealed Sample Details: On advice from customers. Approved samples are kept, reference samples same as sealed samples are given to the floor incharge for various checking stages.
c) Stagewise Quality Assurance: Initial checking of shoe weight is done at m/c next while trimming checking is conducted and final inspection is made prior to packing.
FINAL INSPECTION:
a) Inspection Check List: Inspection check list is maintained and shoe is checked with reference to sample and also various check list points are noted in the inspection sheet.
SAFETY MEASURES:
a) Fire Extinguishers: These are maintained as per required standards and are also checked at regular intervals.
b) Policy & Training Procedure: The workers have been trained for operation of fire extinguishes and are told about basic steps to be followed during an emergency. |